PIPELINE OPERATOR QUALIFICATIONS TRAINING
Who Is Bayardo Safety?
Bayardo Safety provides pipeline operator qualifications training in Houston for several companies. In addition to Houston, the company often is asked to travel across the state and across the United States to assist companies in maintaining a compliant work force. Whether it’s planned long in advance or last minute, the training provided is vital for both the companies and the employees receiving the training.
US Pipeline and Hazardous Materials Safety Administration (PHMSA)
The US Pipeline and Hazardous Materials Safety Administration (PHMSA) is focused on maintaining the safety and integrity of the country’s energy pipeline infrastructure. Its mission is “to protect people and the environment by advancing the safe transportation of energy and other hazardous materials that are essential to our daily lives”. To accomplish this, the agency creates national policy, sets and enforces standards, educates, and conducts research to prevent incidents.
In 2013, the PHMSA began 266 enforcement cases against pipeline operators for problems concerning their integrity management programs, risk assessments, failure prevention and mitigation programs, and several other regulatory violations identified during failure investigations and routine inspections. The agency proposed more than $9.7 million in civil penalties against pipeline operators who violate safety regulations. That year was the highest annual amount of proposed penalties in the agency’s history. Today, tougher enforcement is a result of improvements within the agency’s pipeline inspection and tracking procedures.
Pipeline operators do their best to avoid the cost, both in negative publicity and dollars, of failing to meet PHMSA guidelines. That’s where Bayardo Safety can help. Bayardo’s pipeline OQ training prepares the pipeline workforce to meet all regulations created from the PHMSA and the companies they service. Bayardo also provides s safety database management service to assist companies in maintaining and verifying training documentation for the employees and consultants that make up the workforce.
Pipeline operators subject to PHMSA Parts 192 and 195 are subject to the Operator Qualification (OQ) rule and are responsible for making sure that all employees, including contractors and sub-contractors, who perform covered tasks on pipeline systems meet the qualifications specified in the rule. Bayardo Safety offers pipeline OQ training in the office and via mobile training at the location of the company.
Pipeline OQ Training
The training can include the following:
• How to Conduct annual cathodic protection surveys,
• Maintaining test leads,
• Inspecting cathodic protection rectifiers,
• Performing cathodic protection rectifier repairs and maintenance,
• Electrically inspecting bare pipe,
• How to prevent or limit atmospheric corrosion,
• Measuring wall thickness of various types of pipe,
• Conducting cathodic protection remediation when needed,
• How to monitor the pipeline system for internal corrosion,
• Inspecting buried pipe when it becomes exposed,
• How to inspect, test and calibrate overfill protective devices,
• Finding and remediating internal corrosion,
• Inspecting internal pipe surfaces,
• Application of external coatings and repairing damage,
• How to place and maintain line makers,
• How to perform leak surveys for liquid pipelines and inspect surface conditions of ROW,
• How to inspect surface conditions of ROW and perform leak surveys for gas pipelines,
• Inspecting all navigable waterway crossings,
• Learning inspection procedures for breakout tanks,
• Providing temporary marking of buried pipelines prior to excavation,
• The inspection following excavation activities and leak surveys after blasting,
• Providing security for pipeline facilities,
• How to inspect valves,
• How to repair valves,
• Inspecting, testing and calibrating relief valves,
• Maintain and repair relief valves,
• How to effectively inspect, test and calibrate pressure limiting devices,
• Inspect, test and calibrate pressure switches and transmitters,
• Verify or set protection parameters for programmable controllers and/or other instrumentation control loops,
• Moving in-service pipe,
• Inspect existing pipe following movement,
• Measure clearance from existing pipe to underground structures installed by excavation, boring, directional drilling,
• Abandoning, safe disconnect, purging, and sealing of pipeline facilities,
• Installation, or replacement / repair of support structures on existing of new aboveground components,
• Inspection activities for tie-ins, pipeline replacements, or other components connecting to an existing pipeline,
• Backfilling a trench following maintenance,
• Performing general pipeline repair activities,
• How to conduct pressure test according to standards,
• Maintenance welding on pipeline,
• Understanding and analyzing the operations of pipeline systems,
• Computational pipeline monitoring (cpm) for leak detection and prevention,
• How to operate pressure relieving devices for launching and receiving facilities,
• Flange bolting procedures,
• The standards for performing maintenance on valves,
• How to perform leakage survey,
• Performing vault maintenance,
• Purging a pipeline,
• Testing an emergency shutdown device,
• Perform incremental pressure increases to uprate map,
• How to operate odorant equipment,
• Gas detection and alarm system maintenance and performance testing,
• Isolation of a gas compressor unit,
• Compressor station inspection and testing of remote control shutdown devices,
• Startup, shutdown and operations of a turbine driven gas compressor unit,
• Startup, shutdown and operation of an engine driven gas compressor unit,
• General abnormal conditions,
• Documentation, reporting, & operator qualification record keeping,
• Damage prevention during excavation activities by or on behalf of the operator,
• Differentiate between federal regulations, state requirements, and the ASME B31Q task list for Operator Qualification (OQ) programs,
• Review increasing scope of covered tasks,
• Discuss intricacies and best practices of compliance documentation,
• Discuss the recent PHMSA enforcement trends for OQ programs,
• Demonstrate how to best prepare for OQ and operations and maintenance audit.
Operator qualifications is not intended to be a one-time event. It is an on-going process with keeping your current workforce up to date with training and ensuring that new workforce additions meet all standards set by the PHMSA. Bayardo Safety creates custom training to keep pipeline operators compliant with a workforce that is up to code.
All pipeline companies are well aware of the need to stay abreast of compliance regulations and requirements. Many companies struggle to create the most efficient policies to track and verify the compliance certifications of their contractor and full-time employee workforce. Bayardo Safety has the tools to train your workforce and to help your company maintain its safety database records.
I have been working with Chris since 2010. During this time I was in the role of Construction Manager for a pipeline contractor and Chris was the Safety Director. During this time I found his work to be very thorough and well communicated. He is always willing to research and get answers and resolve any issues that come up in regards to specialty training or something as simple as correct reporting protocol. Always a team player and professional in any situation.
Chris Bayardo's vast knowledge of safety, along with his high level of professionalism makes him an invaluable asset to any company or project at hand. Along with Chris's library of certifications, and OQ experience; he brings a situational calm to a particularly demanding industry. Being that SAFETY is our absolute focus on all projects; Bayardo Safety is our goto consultant company wide, no question!